Distributed Gap Cores Cutting Machine – It’s Important To Check This Out..

Unicore combines the high efficiency of a “wound type” core with the price and production benefits associated with “stacked” laminations. AEM Cores provides a large range of custom size single and three phase Unicores in a variety of core types. State-of-the-art machinery, software and production techniques persistently produce repeatable quality cores resulting in highly accurate and reliable cores and therefore lower losses and material savings.

Each Unicore lamination is fully formed through the Distributed Gap Cores. The laminations are then stacked to make the core. The core are often used to develop a transformer immediately, susceptible to required losses, without any further processing. For that lowest possible, especially smaller cores, core loss, the Unicore ought to be annealed.

We are one of the leading manufacturers and suppliers of Unicore for different types of power distribution transformers in India. Unicore offered by us is really a wounded type transformer core which can be manufactured using high quality raw materials like silicon steel of various grades with grain orientation. This transformer core is created by stacking the Unicore lamination with the aid of efficient machines.

The Unicores available from us are highly advantageous because it is highly flexible and fails to require preset tooling. The core can be utilized for construction a transformer immediately, with no further processing. This Unicore needs to be annealed to accomplish less core loss in comparison with cut cores and laminations. These cores can be easily assembled plus it highly raises the efficiency in the transformers. The body weight of these Unicores can vary approximately 1500kg. The length, thickness along with other dimensions are created accurate and can also be custom specified.

We offer these Unicore in different styles and sizes based on the requirements of our clients. This transformer core requires less maintenance and is also highly affordable. These cores could be commonly used in different general purpose transformers and distribution transformers with the capacity starting from 1000VA to 10000KVA. Customers can avail these UCM425 Unicore Machine in customized specifications and in market leading prices.

High Efficiency – suprisingly low core loss and magnetizing current. Flexibility of core sizes and types – transformer designers and productions managers have options to reduce their costs and enhance their customer’s satisfaction. Basic and highly flexible core production – no mandrels or jigs needed, sizes are quickly and merely programmed to an individual-friendly machine. The manufacturing process requires reduced space, consumables, inventories, labor and maintenance.

Every person Unicore lamination is fully formed or “folded” through the Unicore machine. The operator stacks these laminations to make the core. The core are often used to create a transformer immediately, without any further processing. For applications requiring the lowest core loss, such as distribution transformers, the Unicore should be annealed. An annealed Unicore may have losses 15-30 % lower (based on core size) than an un-annealed Unicore.

Various cores types and faces for reduced loss and magnetizing current. Core losses are lower than bonded and cut C & E cores, E&I and strip laminations. Core losses are like Distributed Gap cores and Mitered laminations. Various core types and faces for reduced assembly time. Please watch the DUO-Core assembly video of how UCM425 Unicore Machine may be used yjgfnk reduce assembly time.

Various core types and faces for reduced cost. Lower grades of GOSS or unannealed cores may be supplied to reduce core cost. All common grades of GOSS can be processed from thickness .2 to .35 mm. Unicore sizes vary from .5 to in excess of 1000 kg. Strip width can be from 20 to 300 mm. Window Length, Width and Build-Up are unlimited by the machine.

Short lead times and reduced inventories are possible as a result of rapid production methods. The flexibility and flexibility available from your computer controlled Unicore machine allows cores to get tailor-created to suit specific applications. This brings about optimization and fine-tuning for individual applications causing increased efficiency and reduced costs.

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